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| Safety Integration Services |
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| Engineering and Design:
Implementing Integrated Safety |
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Select from the following services to tailor a solution that meets your needs
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| Turn-Key Safeguard
Integration |
| Omron STI specializes in the installation
of safeguarding systems in a wide
variety of industries and applications
including industrial fabrication equipment,
manufacturing systems and robot cells
for compliance with applicable safety
standards. Our service includes an on-site
project manager to monitor quality and
ensure that the safety measures are
applied properly. Expert installers fabricate
custom guards and our trained electricians
ensure that the requirements for safety
circuitry are met. The integration team will
train plant personnel on the care and use
of the safeguarding systems. |
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Integration services are quoted based
on findings and recommendations in an
Omron STI safeguarding assessment
and risk reduction report. |
| Machine Safeguarding
Evaluation / Risk Level
Identification / Risk Reduction |
Omron STI performs detailed risk level
identification services including risk
reduction recommendations in accordance
with recognized standards to bring
machines or process lines into compliance
with applicable regulatory requirements
and specific ANSI, RIA, NFPA, NEC, CSA,
EN, IEC, and ISO standards. During the
process, our professionals will inspect
perimeter, point-of-operation, and power
transmission guarding in addition to power
isolation, including pneumatic, hydraulic
and electrical lockout.
Our detailed report will provide you with: |
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written recommendations for
compliance |
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safeguarding and safety circuit
requirements based on risk level |
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emergency stop requirements (if
applicable) |
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a plan view drawing of the equipment
identifying recommended protective
measures |
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the estimated risk level achieved after all
recommended safeguards are properly
installed |
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an estimated cost to properly safeguard
the machine(s) or process line(s) on a
turn-key basis |
| Safety System Interface
Engineering and Design
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Omron STI will engineer the required
safeguarding system based on our
assessment. Our engineers will design
control circuitry and a guarding strategy
appropriate to the identified risk level.
This will include applicable interface
schematics and a bill of materials. This
offering works best when a facility has
trained maintenance personnel that will be
installing the safeguards. |
| Machine or Process Safety
Consulting |
| These services can include several machine safety consulting functions. Examples include: |
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a review of current safety system and
interface drawings for compliance |
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perform safe mounting distance
calculations for presence sensing
safeguard devices |
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writing or reviewing of company safety
standards for compliance with current
safeguarding standards |
| Safety Project Engineering/
Design |
After complete risk level identification,
any gaps in compliance need to be filled.
We can engineer and design the required
safeguards and provide you with the
materials and components necessary
to complete the project yourself. Our
engineers will design safety-rated
control circuits as required and provide
engineering documentation to meet your
needs. |
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Omron STI specializes
in the installation of
safeguarding systems in a
wide variety of industries
and applications.
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| Use your local electricians and mechanics
to perform required safety upgrades
under the watchful eye of our Project
Manager. This cost-effective method of
safety integration allows you to provide
the labor while we manage the quality and
compliance issues. Our documentation
includes: |
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updated or red-lined schematics |
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residual risk documentation |
| Annual Machine Safety
Check-up |
Omron STI offers this value-added
service to protect your safety system
capital investment. A visit by a trained
and experienced machine safety system
inspector includes:
1. Inspection of safety device application
2. Safety device functionality and operation
3. Inspection of fixed and moveable
guards for location and compliance
4. Visibility of the hazards
5. Point of operation guard inspection
6. Perimeter guard inspection
7. Energy isolation device inspection
8. Emergency stop inspection
9. Mechanical power transmission guard
inspection
10. Review of modifications or changes
to the machine's location, uses, or
addition or removal of peripheral or
auxiliary equipment.
The result is a safety system check-up
report with pass/fail compliance for
each inspection check point along with
recommended actions for each.
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Value and benefit of the annual inspection: |
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Maintain plant operator machine safety |
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Maintain records of regulatory and
consensus standards compliance |
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Maintain the value of the initial safety
investment |
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Peace of mind: safety systems are
verified for proper operation and
functionality |
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Inspection performed by the experts
and a documented inspection report
provided. |
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Back to Top |
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File Format Help
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PDF: Some documents in this index are published in Acrobat (PDF) format. You can find Reader downloads here.
For technical difficulties with this page contact Support here.
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AUTOCAD: Reader download. To download a CAD file: PC: Right click on link and choose "Save link as" from pop-up menu. Mac: Control-Click and choose "Download linked file" from pop-up menu.
ZIP: Some files need to be unzipped. Unzip utilities available here.
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OMRON
Scientific Technologies, Inc.
6550 Dumbarton Circle
Fremont, CA 94555 USA
Tel: 888-510-4357
Tel: 510-608-3400
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2008 North American Machine Safety Company of the Year
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